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z12xe.pdf

corsa c 1.2 16v Z12XE - jakie momenty dokrecenia śrub

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VAT Registration No.:
Notes

Specified value

Measured value

Vehicle identification
No. of cylinders

Type 4/DOHC

Capacity (Fiscal)

cc 1199

Compression ratio

:1 10,1

Suitable for unleaded petrol

Yes

Minimum octane rating

RON 95

Ignition system

Make Bosch

Ignition system

Type Motronic ME1.5.5

Ignition system

Description Map-DI

Trigger location

Cam / Crankshaft

Fuel system

Make Bosch

Fuel system

Type Motronic ME1.5.5

Fuel system

Description MFI-s

Air metering

Type MAP

Combined ignition and fuel ECM

Yes

Diagnostic socket

Yes

Ignition system
Ignition coil supply voltage

+ with ballast V 12,0

Firing order

1-3-4-2

Tuning and emissions
Ignition timing - basic BTDC

°Engine/rpm Not adjustable

Ignition advance checks

°Engine/rpm ECM Controlled

Idle speed

rpm 860±110 Not adjustable

Oil temperature for CO test

°C 80

CO level at idle speed - tailpipe

Vol. % CO 0,5 Max Not adjustable

HC level at idle speed

ppm 100

CO2 level at idle speed

Vol. % CO2 14,5-16

O2 level at idle speed

Vol. % O2 0,1-0,5

Increased idle speed for CO test

rpm 2800-3200

CO content at increased idle speed

Vol. % 0,3
λ 0,97-1,03

Lambda at increased idle

Spark plugs
Spark plugs

Original equipment Bosch

Spark plug

Type FLR8LDCU

Electrode gap

mm 0,9-1,1

Spark plugs

Make Bosch

Spark plug

Type FLR8LDCU

Electrode gap

mm 0,9-1,1

Spark plugs

Make Champion

Spark plug

Type RC10DMC

Spark plugs

Make NGK

Spark plug

Type BKR5EK

Fuel system
System pressure

bar 3,8

Service checks and adjustments
Manufacturer: Opel/Vauxhall
Engine code: Z12XE
Tuned for: R-Cat

Model: Corsa-C 1,2
Output: 55 (75) 5600
Year: 2000-07

© Autodata Limited 2010
Valid forever. 2015-03-15
V8.500-

Valve clearance -INLET

mm Hydraulic

Valve clearance -EXHAUST

mm Hydraulic

Compression pressure

bar 14,0-16,0

Oil pressure

bar/rpm 1,5/870

Thermostat opens

°C 92

Drive belt size - alternator

mm 1230

Drive belt size - AC

mm 1360

Lubricants and capacities
Engine oil options
Ambient temperature range

-30°C — & gt; 40°C

Engine oil grade
329

SAE 0W/30, 0W/40 Synthetic

Engine oil classification

API/ACEA SJ/A3

Ambient temperature range

-30°C — & gt; 40°C

Engine oil grade
330

SAE 0W/30, 0W/40

Engine oil classification

OEM GM-LL-A-025

Ambient temperature range

-20°C — & gt; 40°C

Engine oil grade
329

SAE 5W/30, 5W/40 Synthetic

Engine oil classification

API/ACEA SJ/A3

Ambient temperature range

-25°C — & gt; 40°C

Engine oil grade
330

SAE 5W/30, 5W/40

Engine oil classification

OEM GM-LL-A-025

Ambient temperature range

-20°C — & gt; 40°C

Engine oil grade
329

SAE

Engine oil classification

10W/30, 10W/40 Semisynthetic

API/ACEA SJ/A3

Engine with filter(s)

litres 3,5

Other lubricants and capacities
148

Manual transmission oil grade

SAE

Manual transmission

litres 1,6

Cooling system - total capacity

litres 5,0

Brake fluid

Type DOT 4

Brake fluid

litres 0,5

Tightening torques
Cylinder head instructions
Cylinder head
Renew bolts Yes
Stage 1

Tighten 25 Nm

Stage 2

Tighten 60°

Stage 3

Tighten 60°

Stage 4

Tighten 60°

Other engine tightening torques
Main bearings
107

Renew bolts/nuts Yes

Main bearings

Stage 1

Big end bearings

Renew bolts/nuts Yes

Big end bearings

Stage 1 10 Nm

Big end bearings

Stage 2 60°

Oil pump to cylinder block

8 Nm

Sump bolts

10 Nm

Sump drain bolt

10 Nm

3

Flywheel/driveplate

35 Nm+30°

70

Clutch pressure plate

3

Crankshaft pulley/damper centre bolt

150 Nm+45°

3

Camshaft sprocket/gear

50 Nm+60°

Camshaft carrier/cap

8 Nm

Camshaft/rocker cover

8 Nm

Inlet manifold to cylinder head

10 Nm

3

Exhaust manifold to cylinder head

22 Nm

3

Exhaust downpipe to manifold

25 Nm

Manufacturer: Opel/Vauxhall
Engine code: Z12XE
Tuned for: R-Cat

Model: Corsa-C 1,2
Output: 55 (75) 5600
Year: 2000-07

© Autodata Limited 2010
Valid forever. 2015-03-15
V8.500-

Spark plugs

25 Nm

Fuel rail

6 Nm

Crankshaft position (CKP) sensor/engine speed (RPM) sensor

8 Nm

Camshaft position (CMP) sensor

6 Nm

Engine coolant temperature (ECT) sensor

18 Nm

Lambda sensor (Oxygen)

40 Nm

Knock sensor (KS)

20 Nm

Engine oil pressure switch

20 Nm

Chassis tightening torques
111

Front hub

273

Rear hub
Steering wheel

30 Nm

3

Steering rack/box mounting

45 Nm+45°+15°

3

Steering track rod end

35 Nm

Brake disc to hub
185
3
185

Brake caliper to carrier

Front 27 Nm

Brake caliper carrier to hub

Front 100 Nm

Brake disc to hub

3

Front 7 Nm

Rear 7 Nm

Brake caliper to carrier

Rear 45 Nm
Rear 65 Nm

ABS sensor
377

Brake caliper carrier to hub

Front 8 Nm

Road wheels

110 Nm

Starting and charging
Battery

V/RC(Ah) 12/60 (36)

Brake disc and drum dimensions
Minimum disc thickness - solid

Front 8 mm

Minimum disc thickness - ventilated

Front 17 mm

Minimum disc thickness

Rear 8 mm

Disc thickness variation

Front 0,010 mm

Disc thickness variation

Rear 0,010 mm

Disc runout

Front 0,03 mm

Disc runout

Rear 0,03 mm

Maximum drum diameter

Rear 201 mm

132

Minimum pad thickness

Front 7 mm

132

Minimum pad thickness

Rear 7 mm

Minimum shoe thickness

Rear 2,5 mm

Parking brake travel

No. of notches 7

Air conditioning
No. of AC service connectors

2

Air conditioning restrictor type

Expansion valve

Air conditioning refrigerant

Type R134a

Air conditioning refrigerant quantity

grams 650

Air conditioning oil

Type 90 510 419

Air conditioning oil quantity

cmł 150

Autodata Note 329
Engine oil grade
ECO Service → MY 2005
Autodata Note 330
Engine oil grade
ECO Service Flex
ECO Service MY 2006→
Autodata Note 148

Manufacturer: Opel/Vauxhall
Engine code: Z12XE
Tuned for: R-Cat

Model: Corsa-C 1,2
Output: 55 (75) 5600
Year: 2000-07

© Autodata Limited 2010
Valid forever. 2015-03-15
V8.500-

Gearbox oil grade
Opel No. 93 165 290.
Autodata Note 107
Main bearings
M8
Use new bolts and tighten in the following stages:
1) 25 Nm
2) 60°
M6
Use new bolts and tighten in the following stages:
1) 10 Nm
2) 60°.
Autodata Note 3
Use new nuts/bolts.

Autodata Note 70
Clutch pressure plate
M7 bolts = 15 Nm
M8 bolts = 28 Nm.
Autodata Note 111
Front hub
Use new nut. Tighten as follows:
1) 120 Nm
2) Slacken off
3) 20 Nm + 90°
4) If necessary, slacken nut to align split pin.
Autodata Note 273
Rear hub
Rear drum to hub = 175 Nm
Rear stub axle to axle body = 50 Nm + 30° + 15°
With rear brake disc = 60 Nm + 30° + 15°
Use new nuts/bolts.
Autodata Note 185
Brake caliper carrier to hub - front/rear
Clean thread and use bolts with locking fluid.
Autodata Note 377
Road wheels
Lightly coat conical seat of bolt and mating surfaces between wheel centre hole and hub (use grease).
Do NOT lubricate bolt thread.
Autodata Note 132
Minimum pad/shoe thickness
Measurement includes lining and pad/shoe backing plate.

Manufacturer: Opel/Vauxhall
Engine code: Z12XE
Tuned for: R-Cat

Model: Corsa-C 1,2
Output: 55 (75) 5600
Year: 2000-07

© Autodata Limited 2010
Valid forever. 2015-03-15
V8.500-

Cylinder layout

Manufacturer: Opel/Vauxhall
Engine code: Z12XE
Tuned for: R-Cat

Tightening sequence

Model: Corsa-C 1,2
Output: 55 (75) 5600
Year: 2000-07

© Autodata Limited 2010
Valid forever. 2015-03-15
V8.500-