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Notes
Specified value
Measured value
Vehicle identification
No. of cylinders
Type 4/DOHC
Capacity (Fiscal)
cc 1199
Compression ratio
:1 10,1
Suitable for unleaded petrol
Yes
Minimum octane rating
RON 95
Ignition system
Make Bosch
Ignition system
Type Motronic ME1.5.5
Ignition system
Description Map-DI
Trigger location
Cam / Crankshaft
Fuel system
Make Bosch
Fuel system
Type Motronic ME1.5.5
Fuel system
Description MFI-s
Air metering
Type MAP
Combined ignition and fuel ECM
Yes
Diagnostic socket
Yes
Ignition system
Ignition coil supply voltage
+ with ballast V 12,0
Firing order
1-3-4-2
Tuning and emissions
Ignition timing - basic BTDC
°Engine/rpm Not adjustable
Ignition advance checks
°Engine/rpm ECM Controlled
Idle speed
rpm 860±110 Not adjustable
Oil temperature for CO test
°C 80
CO level at idle speed - tailpipe
Vol. % CO 0,5 Max Not adjustable
HC level at idle speed
ppm 100
CO2 level at idle speed
Vol. % CO2 14,5-16
O2 level at idle speed
Vol. % O2 0,1-0,5
Increased idle speed for CO test
rpm 2800-3200
CO content at increased idle speed
Vol. % 0,3
λ 0,97-1,03
Lambda at increased idle
Spark plugs
Spark plugs
Original equipment Bosch
Spark plug
Type FLR8LDCU
Electrode gap
mm 0,9-1,1
Spark plugs
Make Bosch
Spark plug
Type FLR8LDCU
Electrode gap
mm 0,9-1,1
Spark plugs
Make Champion
Spark plug
Type RC10DMC
Spark plugs
Make NGK
Spark plug
Type BKR5EK
Fuel system
System pressure
bar 3,8
Service checks and adjustments
Manufacturer: Opel/Vauxhall
Engine code: Z12XE
Tuned for: R-Cat
Model: Corsa-C 1,2
Output: 55 (75) 5600
Year: 2000-07
© Autodata Limited 2010
Valid forever. 2015-03-15
V8.500-
Valve clearance -INLET
mm Hydraulic
Valve clearance -EXHAUST
mm Hydraulic
Compression pressure
bar 14,0-16,0
Oil pressure
bar/rpm 1,5/870
Thermostat opens
°C 92
Drive belt size - alternator
mm 1230
Drive belt size - AC
mm 1360
Lubricants and capacities
Engine oil options
Ambient temperature range
-30°C — & gt; 40°C
Engine oil grade
329
SAE 0W/30, 0W/40 Synthetic
Engine oil classification
API/ACEA SJ/A3
Ambient temperature range
-30°C — & gt; 40°C
Engine oil grade
330
SAE 0W/30, 0W/40
Engine oil classification
OEM GM-LL-A-025
Ambient temperature range
-20°C — & gt; 40°C
Engine oil grade
329
SAE 5W/30, 5W/40 Synthetic
Engine oil classification
API/ACEA SJ/A3
Ambient temperature range
-25°C — & gt; 40°C
Engine oil grade
330
SAE 5W/30, 5W/40
Engine oil classification
OEM GM-LL-A-025
Ambient temperature range
-20°C — & gt; 40°C
Engine oil grade
329
SAE
Engine oil classification
10W/30, 10W/40 Semisynthetic
API/ACEA SJ/A3
Engine with filter(s)
litres 3,5
Other lubricants and capacities
148
Manual transmission oil grade
SAE
Manual transmission
litres 1,6
Cooling system - total capacity
litres 5,0
Brake fluid
Type DOT 4
Brake fluid
litres 0,5
Tightening torques
Cylinder head instructions
Cylinder head
Renew bolts Yes
Stage 1
Tighten 25 Nm
Stage 2
Tighten 60°
Stage 3
Tighten 60°
Stage 4
Tighten 60°
Other engine tightening torques
Main bearings
107
Renew bolts/nuts Yes
Main bearings
Stage 1
Big end bearings
Renew bolts/nuts Yes
Big end bearings
Stage 1 10 Nm
Big end bearings
Stage 2 60°
Oil pump to cylinder block
8 Nm
Sump bolts
10 Nm
Sump drain bolt
10 Nm
3
Flywheel/driveplate
35 Nm+30°
70
Clutch pressure plate
3
Crankshaft pulley/damper centre bolt
150 Nm+45°
3
Camshaft sprocket/gear
50 Nm+60°
Camshaft carrier/cap
8 Nm
Camshaft/rocker cover
8 Nm
Inlet manifold to cylinder head
10 Nm
3
Exhaust manifold to cylinder head
22 Nm
3
Exhaust downpipe to manifold
25 Nm
Manufacturer: Opel/Vauxhall
Engine code: Z12XE
Tuned for: R-Cat
Model: Corsa-C 1,2
Output: 55 (75) 5600
Year: 2000-07
© Autodata Limited 2010
Valid forever. 2015-03-15
V8.500-
Spark plugs
25 Nm
Fuel rail
6 Nm
Crankshaft position (CKP) sensor/engine speed (RPM) sensor
8 Nm
Camshaft position (CMP) sensor
6 Nm
Engine coolant temperature (ECT) sensor
18 Nm
Lambda sensor (Oxygen)
40 Nm
Knock sensor (KS)
20 Nm
Engine oil pressure switch
20 Nm
Chassis tightening torques
111
Front hub
273
Rear hub
Steering wheel
30 Nm
3
Steering rack/box mounting
45 Nm+45°+15°
3
Steering track rod end
35 Nm
Brake disc to hub
185
3
185
Brake caliper to carrier
Front 27 Nm
Brake caliper carrier to hub
Front 100 Nm
Brake disc to hub
3
Front 7 Nm
Rear 7 Nm
Brake caliper to carrier
Rear 45 Nm
Rear 65 Nm
ABS sensor
377
Brake caliper carrier to hub
Front 8 Nm
Road wheels
110 Nm
Starting and charging
Battery
V/RC(Ah) 12/60 (36)
Brake disc and drum dimensions
Minimum disc thickness - solid
Front 8 mm
Minimum disc thickness - ventilated
Front 17 mm
Minimum disc thickness
Rear 8 mm
Disc thickness variation
Front 0,010 mm
Disc thickness variation
Rear 0,010 mm
Disc runout
Front 0,03 mm
Disc runout
Rear 0,03 mm
Maximum drum diameter
Rear 201 mm
132
Minimum pad thickness
Front 7 mm
132
Minimum pad thickness
Rear 7 mm
Minimum shoe thickness
Rear 2,5 mm
Parking brake travel
No. of notches 7
Air conditioning
No. of AC service connectors
2
Air conditioning restrictor type
Expansion valve
Air conditioning refrigerant
Type R134a
Air conditioning refrigerant quantity
grams 650
Air conditioning oil
Type 90 510 419
Air conditioning oil quantity
cmł 150
Autodata Note 329
Engine oil grade
ECO Service → MY 2005
Autodata Note 330
Engine oil grade
ECO Service Flex
ECO Service MY 2006→
Autodata Note 148
Manufacturer: Opel/Vauxhall
Engine code: Z12XE
Tuned for: R-Cat
Model: Corsa-C 1,2
Output: 55 (75) 5600
Year: 2000-07
© Autodata Limited 2010
Valid forever. 2015-03-15
V8.500-
Gearbox oil grade
Opel No. 93 165 290.
Autodata Note 107
Main bearings
M8
Use new bolts and tighten in the following stages:
1) 25 Nm
2) 60°
M6
Use new bolts and tighten in the following stages:
1) 10 Nm
2) 60°.
Autodata Note 3
Use new nuts/bolts.
Autodata Note 70
Clutch pressure plate
M7 bolts = 15 Nm
M8 bolts = 28 Nm.
Autodata Note 111
Front hub
Use new nut. Tighten as follows:
1) 120 Nm
2) Slacken off
3) 20 Nm + 90°
4) If necessary, slacken nut to align split pin.
Autodata Note 273
Rear hub
Rear drum to hub = 175 Nm
Rear stub axle to axle body = 50 Nm + 30° + 15°
With rear brake disc = 60 Nm + 30° + 15°
Use new nuts/bolts.
Autodata Note 185
Brake caliper carrier to hub - front/rear
Clean thread and use bolts with locking fluid.
Autodata Note 377
Road wheels
Lightly coat conical seat of bolt and mating surfaces between wheel centre hole and hub (use grease).
Do NOT lubricate bolt thread.
Autodata Note 132
Minimum pad/shoe thickness
Measurement includes lining and pad/shoe backing plate.
Manufacturer: Opel/Vauxhall
Engine code: Z12XE
Tuned for: R-Cat
Model: Corsa-C 1,2
Output: 55 (75) 5600
Year: 2000-07
© Autodata Limited 2010
Valid forever. 2015-03-15
V8.500-
Cylinder layout
Manufacturer: Opel/Vauxhall
Engine code: Z12XE
Tuned for: R-Cat
Tightening sequence
Model: Corsa-C 1,2
Output: 55 (75) 5600
Year: 2000-07
© Autodata Limited 2010
Valid forever. 2015-03-15
V8.500-