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winterhalter-wps-reminder-error-management.pdf.pdf

Winterhalter GS302/215 - przycisk główny nie sygnalizuje gotowości

Może nie osiągnęły wymaganych temperatur (w stopniach Celsjusza to 82 i 65 na wyświetlaczu panelu. Fahrenheita to 180 i 150 w zależności jak ustawiono parametry )takie w 302, w 215 to 65 i 62 w C. Przy pierwszym uruchomieniu danego dnia proces ten trwa dość długo i powinien dotrwać do zapalenia zielonego. W momencie wciśnięcia czerwonego uruchamiasz proces mycia na niebiesko bez względu na osiągnięte parametry. Może też być tak że uruchomiony jest program rozszerzający przycisk + i rozszerzenie małe ikonki po prawej panelu. Wówczas start procesu zaczyna się przez naciśnięcie. Resetujemy odwrotną sekwencją wprowadzania. Jednakże po wyłączeniu zmywarki i załączeniu, proces powraca do pracy normalnej, więc to też nie przyczyna. Może ktoś bawił się panelem i zmienił jakiś parametr?


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WPS Reminder GS 200, GS 300, GS 400, GS 500, GS 600

Winterhalter Gastronom GmbH

Combination of buttons

Button

2

3

A

cause of fault
Level sensor (E3) has:
-short circuit, cable breakage, defective
Tank temp. sensor (E1) has:
-short circuit, cable breakage, defective
Boiler temp. sensor (E2) has:
- short circuit, cable breakage, defective
- Sensor is too slow to detect right
temperature in time. Boiler gets too hot.
Wash pump M1
- defective, blocked
Tank level sensor blocked
Drain pump M2 (A12)
- defective or blocked
- not connected properly
- air chamber of level sensor blocked
Boiler heating (A2) defective
- safety fuse has triggered
- not properly connected, check contactor
Tank heating (A1) defective
- safety fuse has triggered
- not properly connected
- contactor defective (only GS 600)

Wash button flashes red if
boiler-/ tanktemp. was greater
than 95°C
no drop in the tank water level (as normally
occurs when the wash pump is running) is
detected within 30 sec.
no drop in the tank water level is detected
within 3 minutes of the start of the drain
pump.
GS 200/300: Machine switches off

Err
9

Tank not watertight, machine is loosing
water

A very large drop in the level (more than 20
mm) is detected within 30 min. even if none
of the actuators (e.g. wash pump) is active

Err
10
Err
11
Err
12

- Solenoid valve Y4 defective
- Supply tap closed

Option GS 600 (cold water pre - rinse A14)

Klixon of wash pump has triggered(E15)

GS 500/600: Machine switches off

Err
1
Err
2

C

1

B

Function

4

5

7

8

6

1
Switch off machine
4+5+7 Keep pressed
1
Switch on machine
8
Press button
4
To store altered value
10. Set water hardness (only with integrated
softener, only from WPS 003 on)
1
Switch off machine
4+5+7 keep pressed
1
Switch on machine
7
Decrease °gH (German hardness)
8
Increase °gH
4
to store altered value

Err
3

Remark

1. Set up parameter programme
From WPS 004 on
1
Switch off machine
keep pressed Service
ON
Set service switch to „on“
button 2 sec.
1
Switch on machine
5
Parameter backwards
Display A:
6
Parameter forwards
P00 = parameter set
7
parameter value backwards
P01 - P50 = parameters
8
parameter value forwards
Display B:
4
Store parameter value
parameter value
2. Set up test programme
From WPS 004 on
1
Switch off machine
keep pressed Service
ON
Set service switch to „on“
button 2 sec.
1
Switch on machine
3
Keep pressed for 3 sec.
Display A:
5
Value (display A) backwards
6
Value (display A) forwards
4
Switch on / off Input or Output
3. Quit parameter or test programme
From WPS 004 on
1
Switch off machine
keep pressed Service
OFF
Set service switch to „off“
button 2 sec.
1
Switch on machine
4. LED - Test
Switch off customer’s main switch
1+2
Keep pressed
Switch on customer’s main switch
1+2
Release buttons
Each LED can be tested by pressing
Quit by switching off main switch
5. Display operating data
1
Switch off machine
4+8
Keep pressed
1
Switch on machine
5
Operating hours
Display: value x hours
6
Water consumption
Display: value x 10 Litres
7
Wash cycles
Display: value x cycles
6. Set detergent concentration (from WPS 002 on)
direct to P11
or ventilate the unit (from WPS 003 on)
1
Switch off machine
2+3
Keep pressed
P11 in display A
1
Switch on machine
display B x 0,1 ml/L
7
Decrease dosage of detergent
8
Increase dosage of detergent
4
to store altered value
Button 3 glows red
Keep pressed to ventilate unit
2
7. Set rinse aid concentration or ventilate the
direct to P10
unit (from WPS 003 on)
1
Switch off machine
2+3
Keep pressed
1
Switch on machine
P11 in display A
3
Keep pressed
P10 in display A
2
Press twice
display B x 0,01 ml/L
7
Decrease dosage of rinse aid
8
Increase dosage of rinse aid
4
to store altered value
Button 3 glows red
Keep pressed to ventilate unit
2
8. Set Fill/Water connection on the terminal strip
for an external dosage device (from WPS 003 on) direct to P27
1
Switch off machine
6+8
Keep pressed
P27 in display A
1
Switch on machine
7
Decrease value
Possible value display B:
4 or 5 (see P27)
8
Increase value
4
to store altered value
9. Reset countdown device (from WPS003 on)
To install c/d set P18 and P22 accordingly!

March 2003

Error management (from WPS004 on the spanner flashes)

direct to P21

Err
4
Err
6
Err
7
Err
8

Err
13
Err
15
Err
16
Err
18

Connecting cable between operating
panel and control is loose
Filling time error tank
- supply tap closed
- solenoid valve does not open
- rinse pump defective
Filling time error pressureless boiler
- supply tap closed
- solenoid valve Y3 does not open
- level sensor tank defective
Filling time error water softener
- supply tap closed
- solenoid valve does not open
- Flow meter (WSD) defective
No Parameter set
stored on the WPS. (from WPS 004 on)

Err
20

High tank level
(more than 10 mm/min), although water
inlet valve is closed.
Flow meter of WSD detects water flow,
although water inlet valve (Y3) is closed.

Err
21

High tank level
while machine is switches off

Err
19

Tank temperature

direct to P19
P19 in Display A

Button 3 glows red

215
65

Boiler temperature in °C

Fresh water connection
Total load in kW
Total load in kW

1N~
3N~

Tank capacity
Consumption per cycle in
L

Weight (Net) in kg
Weight (Gross) in kg
Width
Depth
Height
Standard protection class

Time of cycle in sec.
Normal programme
Short programme
Intensive programme
Normal programme
Short programme
Intensive programme

1N~
1N~
1N~
3N~
3N~
3N~

no rise in temp. is detected within 10 min. of
switching on
no rise in tem. is detected within 30 min. of
switching on.

Machine switches off
the tank level is not reached within 60 min.
after switching on the machine.
Resetting of the level sensor (electrode) in
the pressureless boiler is not detected within
6 min. of switching on the machine.
the flow meter sends no pulses to E 5
although the solenoid valve Y3 is open
After changing the WPS board, no parameter
set was stored on the new WPS board.
Machine can’t be operated.
Drain pump active (from WPS 004 on)
Drain pump active (from WPS 004 on)

302

310

62°C
84
84

- switch off the machine and clean the filters.
The flashing stops after 5 min (...after 2 min
from WPS004 on)
- switch on the machine and continue to use
315
84

402
65/84

502
85

515

640

650

660

85

60°C
85

85

85

650mm (1500mm with conversion
kit, NR. 5528261)

600mm

Required flow pressure:
2,5 – 6,0 bar
- pressure boiler
0,8 – 6,0 bar
- pressureless boiler
Drain hose connection

Boiler or tank heating switches off.

60°C

Max. inlet temperature
Max. drainage high

Entry clearance high (mm)

P21 in Display A
...to set display B to 1
Button 3 glows red

202

Machine switches off

Level sensor detects high tank level. Drain
pump active (from WPS 004 on)

Blue flashing light:
(from WPS 003 on)
the flat filter and filter cassette are
blocked.

Technical Data GS

Error detection / Remark

3,2
6,1
12
2,5

3,2
6,1
16
2,8

57
63
66
74
315 315
460 600
590 600
700 - 740

Required throughput: 15 L/min (GS 660: 25L/min)
Required throughput: 5 L/min
G3/4“
DN19
DN 40/50
DN 50
3,3
3,3
3,3
3,2
6,3
6,3
6,3
6,1
9,8 (Warm water) 15,8 (cold w.)
18
18
18
12
42
42
82
82
125
2,8
2,8
2,8
2,8
3,2
3,2
5,2
5,2
7,5
76
87
425
600
600

IPX3
202 215 302
180
240
120
180
300
120
144
75
90
240

76
76
87
87
425 425
600 600
600 640
810 - 850
310

120
75

IPX5

315
240
180
300
180
120
240

57
66
315
460
590

118
148
420
635
746

148
170
440
735
749

185
200
670
750
870

200
215
830
750
870

280
310
830

700740

1469

1530

1617
± 20

1787
± 20

1787
± 20

402
180
120

502

515

IPX5
640

650

660

120
75

150
75
240

150
75
240

IPX3

150
90
300

1380

870

WPS 001

WPS 002

WPS 003

WPS 004

GS 502 / GS 515
GS 640 / GS 650 / GS 660

P01

P02
P03
P04
P05
P06
P07
P08
P09
P10
P11
P17
P18
P19
P21
P22
P23
P24
P26

P27
P32
P38
P39
P40
P44
P47

P50
P78
P87
P89

GS 500 / GS 600 series
GS 502
GS 202 / GS 215 / GS 302 / GS 315
Tank target temperature: 60°C
Tank target temperature
62°C: GS 200-300 / 60°C: GS 500-600
Tank fill temperature.: 65 –77°C
Tank fill temp.: 65 –77°C (GS 500-600)
75 –79°C (GS 200-300)
® P01 + 17°C = max. Tank fill temperature
® P01 + 17°C = max. Tank fill temperature
Boiler target temperature T1 (85°C for dishes, utensils and cutlery / 65°C for glasses)
Boiler target temperature T2 for temperature change over (Option)

GS 500 / GS 600 / GS 200 series
GS 302 / GS 315 / GS 310 / GS 402
Tank target temperature
62°C: GS 200-300
60°C: GS 500-600
to change Tank fill temp. see P87 u. P89

Boiler target temperature T2 for
temperature change over, see P78 (Option)
Note: to install the “temperature change over” it is needed: 1. the WPS full version, 2. the corresp. parameter set or from WPS004 on P78 and 3. a code plug on E7!
Cold water pre-rinse (7 sec.) Option GS 600
Time of wash pump, short programme (value x 5sec)
Time of wash pump, normal programme (value x 5sec)
Time of wash pump, intensive programme (value x 5sec)
Rinse time: Activates the rinse by opening the solenoid valve Y1 (pressure boiler) or by activating the rinse booster
Formula:
P09 old
pump (pressureless boiler).
P09 = ------------ x P08 new
Attention: P09 must be modified accordingly if P08 is changed!
P08 old
Rinse quantity: Is required to calculate the detergent and rinse aid dosage for re-dosage (fresh rinse water has to be dosed every cycle).
Rinse aid concentration (e.g.: value 30 = 0,3 ml/L)
Rinse aid concentration (e.g.: value 30 = 0,3 ml/L)see “combination of buttons”
Detergent concentration
Detergent concentration (e.g.: value 30 = 3,0 ml/L)
Conversion factor:
(e.g.: value 30 = 3,0 ml/L)
see “combination of buttons”
1 ml = 1,36g
1 g = 0,74ml
Quantity restrictor (Type of solenoid valve):
pressure boiler: 15L/min.; pressureless boiler: 5L/min.
Attention: pressureless boiler with RoMatik: RoMatik capacity (approx. 2,5 litres/min.) P17 should be set to 25)
1: install countdown device / 2: no function / 0: nothing
1: install countdown device / 2: integrated softener / 0: nothing
Water hardness (German hardness°gH)
Water hardness (German hardness°gH)
Max. 32°dGH (see button combination)
see button combination
Reset countdown device:
Reset countdown device: see button combination
1: set value 1 to reactivate
1: set value 1 to reactivate
0: countdown device off
0: countdown device off
3
Quantity of water for countdown device (e.g.: value 20 = 2,0 m )
Cold water pre-rinse (2: permanent / 1: optional, by pressing the accordingly button on the panel / 0: never) Option GS 600
Simple hood / door start (0 :no, 1 :yes)
If tank temp. is 20°C below the target
Automatic refilling...
temp. the tank is drained...
1: yes, if tank temp. is 20°C below the target temp.
1: 2/3 and refilled
0: no
2: completely and refilled / 0: not active
Type of detergent pump (see button combination)
Type of detergent pump
5: " Fill / Water " terminal strip = Signal of water inlet valve
3: impulse controlled
1: SP 166Z, ESP
4: " Fill / Water " terminal strip = Signal while tank filling
2: no function
0: SP 166L
3: MP 28 / 1: SP 166Z, ESP / 0: SP166L
Multifunction relay (parameter P32 to P37) Option
Multifunction relay (parameter P32 to P37)
EZEO (Energy optimisation plant) Option
EZEO (Energy optimisation plant) Option
With the control signal of an energy optimisation plant on site, different
With the control signal of an energy optimisation plant on site, different consumers of the
consumers of the machine can be switched off:
machine can be switched off:
1: Tank heating / 2: boiler heating /
1: Tank heating / 2: boiler heating /
3: boiler and tank heating / 4: Machine is switched off / 0: EZEO off.
3: boiler and tank heating / 4: Machine in stand by mode / 0: EZEO off.
Thermo Stop (value 1: on boiler / value 0: on tank)
Type of rinse aid pump (2: MP 28 [factory setting] / 1: ELT10, ELT20)
Automatic boiler filling for first commissioning (only pressure boiler)
Heating look
1: boiler is filled without heating. After that P40 drops back to 0 and the boiler is heating
1: yes
0: heating element of boiler heats up the boiler to the target temperature.
0: no
Attention: If pressure boiler was drained, P40 = 1 should be set again to 1!
Pressureless boiler is filled while final rinse (0: no / 1: yes)
Water quantity in Litre, which is pumped
out before tank filling, to guaranty the tank
filling procedure is running with warm water
in case of warm water connection.
0: nothing / 1: no function / 2: automatic hood opening (Option GS 515)
Temperature change over:
1: active / 0: not active
Min fill temperature = P01 + P87
Max. fill temperature = P01 + P89

Test programme
Output A
A01
A02
A03
A04
A06
A07
A08
A09
A10
A11
A12
A13
A14
A16
A17

Specification
200/300/400
tank heating
boiler heating
wash pump

500
tank heating 1

Input E

600
tank heating

E01
E02

contactor K4 (for soft start)
wash pump soft start

REG valveY5 (for optional softener)
Multifunction relay
tank heating 2
rinse with solenoid valve Y1 (pressure boiler) or with booster pump M3 (pressureless b.)
rinse aid pump
detergent pump
drain pump
solenoid valve Y3 to fill pressureless boiler (display B: flow rate in litres if integral softener)
cold water pre-rinse valve Y4
change over valve Y6 (for optional softener)
automatic hood opening

E03
E10
E11
E12
E14
E15
E16
E17

Specification

Target values display B for GS...
300
402
500
640/650
660
62°C ± 2°C
60°C
65°C
84°C
84/65
85°C
15519085-95
225-235
165
200
105
205
285
250
1: water treatment exhausted; 0: open contact
1: contact closed; 0: open contact (e.g. 1: lack of detergent)
202 / 215

tank temperature
boiler temperature
tank level in mm
Max. tank level in mm
Watertreatment
detergent control
filling level of
pressureless boiler
EZEO
safety circuit
hood / door
Service switch

0: boiler full; 1: boiler empty
0:nothing; 1: signal from customers energy optimisation plant
1: circuit closed; 0: circuit open, Klixon of pump has triggered
1: door/hood closed; 0: door/hood open
1: service on; 0: service off

Parameter set (P00)
GS202 / GS215 40 ÌC
41 ÊC
GS302
100 ÌC
101 ÊC
GS310
81 ®
GS315
130 ÌC
131 ÊC
GS402
40 ÌC
41 ÊC
GS502

1 ÌC
GS515
16 Ì
17 ÌC
GS640 / GS650 28 Ì
30 Â
GS660
32 Ì
34 Â
Winterhalter Gastronome GmbH

42 Ì
102 Ì

43 Ê
103 Ê

44 ÂCH
104ÂCH

45 ÂC
105 ÂC

46 ÀC H
106ÀCH

47 ÀC
107 ÀC

48 ÂH
108 ÂH

49 Â
109 Â

50 ÀH
110 ÀH

51 À
111 À

132 Ì
44 ÂCH

18 Ì

133 Ê
45 ÂC
3 ÌC
19 ÌC

134ÂCH
46 ÀCH
4 ÂH
20 Â

135 ÂC
47 ÀC

21 ÂC

136ÀCH

137 ÀC

138 ÂH

139 Â

140 ÀH

141 À

Ê pressure boiler, 1N~
Ì pressure boiler, 3N~
À pressureless boiler
1N~

 pressureless boiler,
6 ÂC
22 Â


23 ÂC

8 ÂC
36 ÂH

9 ÂCH
37 ÂCH

3N~
C boiler temp.
85°C and 65°C
H integrated softener
Technical Training, March 2003