RY74005D, RY74007D BS901 BS902 BS903 BS1001SV BD4600 BGH615 BGH6110 BGH625
RYOBI
BELT AND DISC SANDER
MODEL NO. BD4600
REPAIR SHEET
RYOBI BELT AND DISC SANDER – MODEL NUMBER BD4600
7
1
3
2
8
5 6
4
104
18
117
110
109
106
105
59
107
104
100
61
99
94
39 40
121
21
87
2
61
24
22 23
15 16
12
70
69
75
40
52
50
67
64
65
78
32
64
83
81
82
77
40
80
120
38
2
66
18
55
65
56
63
57
58
62
79
85 84
119
54
68
37
36
77
43
51
43 44
74
44
41
86
98
45
53
76
93
44
46
43
73
87
90
2
20 61
91
92
49
96 95
60
87
97
49
19
43
36 3738
72 71
88
89
102
25
20
2
27
103
101
44
42
35
26
77
37
78
34
32
27
17
18
87
2 29
116
31
30
33
28
16
14
18
108
11
12
15
13
29
10
9
59
60
61
49
48
47
41
RYOBI BELT AND DISC SANDER – MODEL NUMBER BD4600
The model number will be found on a label attached to the motor housing. Always mention the model number in all correspondence regarding your
Belt and Disc Sander or when ordering repair parts.
PARTS LIST
KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
PART
NUMBER
BD46001
BD46040
BD46002
BD46003
BD46004
BD46080
BD46081
BD46049
BD46082
BD46010
BD46006
BD46105
BD46008
BD46009
BD46077
BD46084
BD46015
BD46060
BD46059
BD46056
BD46055
BD46054
BD46125
BD46107
BD46021
BD46014
BD46032
BD46013
BD46039
BD46012
DESCRIPTION
QTY.
KEY
NO.
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
PHILLIPS SCREW (M5 x 30 mm)................................... 2
LOCK WASHER.............................................................. 8
DRIVE BELT COVER....................................................... 1
SCREW (M8 x 35 mm).................................................... 2
WASHER......................................................................... 2
SCREW (M6 x 16 mm).................................................... 1
SCREW (M5 x 10 mm).................................................... 4
MITER GAGE HOLDER.................................................. 1
WRENCH HOLDER........................................................ 1
MOTOR HOUSING......................................................... 1
SCREW (M12 x 30 mm).................................................. 1
HEX NUT........................................................................ 2
LOCK WASHER.............................................................. 1
SCREW SLEEVE............................................................. 1
SCREW, LEFT HAND (M5 x 12 mm)............................... 2
WASHER......................................................................... 2
IDLER PULLEY............................................................... 1
SCREW (M5 x 20 mm).................................................... 8
BEARING HOUSING...................................................... 1
SCREW (M8 x 16 mm).................................................... 3
FLAT WASHER............................................................... 2
WORK REST................................................................... 1
SWITCH W/KEY............................................................. 1
SWITCH GUARD............................................................ 1
SWITCH BOARD............................................................ 1
SCREW (M6 x 8 mm)...................................................... 1
SCREW (M5 x 12 mm).................................................... 5
LOCK WASHER.............................................................. 1
HEX NUT........................................................................ 2
CAPACITOR SUPPORT.................................................. 1
PART
NUMBER
BD46011
BD46083
BD46018
BD46016
BD46017
BD46062
BD46019
BD46020
BD46106
BD46022
BD46028
BD46024
BD46027
BD46025
BD46026
BD46029
BD46030
BD46031
BD46097
BD46033
BD46035
BD46036
BD46037
BD46038
BD46034
BD46041
BD46110
BD46042
BD46065
BD46079
DESCRIPTION
QTY.
CAPACITOR ................................................................... 1
WIRE BUSHING.............................................................. 3
WIRE CONNECTION BOX.............................................. 1
START RELAY................................................................. 1
SCREW (4.2 x 30 mm).................................................... 1
FLAT WASHER............................................................... 5
LOCK WASHER.............................................................. 7
SCREW (M4 x 10 mm).................................................... 7
SCREW (M3 x 4 mm)...................................................... 2
SCREW (4.2 x 10 mm).................................................... 5
BUSHING....................................................................... 2
SANDING BELT.............................................................. 1
RETAINING RING........................................................... 4
BEARING........................................................................ 4
SANDING BELT IDLER ROLLER.................................... 1
SANDING BELT IDLER SHAFT....................................... 1
ADJUSTING SPRING..................................................... 1
RUBBER PAD................................................................. 1
WASHER......................................................................... 3
BELT TRACKING KNOB................................................. 1
BELT TENSION ASSEMBLY........................................... 1
BELT TENSION SPRING................................................ 1
BELT FRAME.................................................................. 1
FRAME COVER.............................................................. 1
PIN (M5 x 10 mm)........................................................... 1
BELT TENSION LEVER................................................... 1
SPRING.......................................................................... 1
SCREW SLEEVE............................................................. 1
FLAT WASHER............................................................... 5
TOOTHED LOCK WASHER............................................ 2
WARNING: Improper repair of a double insulated tool can result in damage to the double insulation system possibly causing electrical shock
or electrocution. Any repairs requiring disassembly of your tool requires safety testing and should only be performed by a Ryobi Authorized Service Center. For the service center nearest you call 1-800-525-2579.
3
RYOBI BELT AND DISC SANDER – MODEL NUMBER BD4600
The model number will be found on a label attached to the motor housing. Always mention the model number in all correspondence regarding your
Belt and Disc Sander or when ordering repair parts.
PARTS LIST
KEY
NO.
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
PART
NUMBER
BD46066
BD46044
BD46045
BD46046
BD46043
BD46108
BD46047
BD46048
BD46050
BD46051
BD46053
BD46057
BD46075
BD46076
BD46052
BD46058
BD46061
BD46100
BD46085
BD46086
BD46078
BD46088
BD46102
BD46089
BD46090
BD46091
BD46087
BD46063
BD46064
BD46069
BD46074
BD46073
DESCRIPTION
SCREW (M5 x 10 mm).................................................... 3
TENSIONING PLATE...................................................... 1
CONNECTION PLATE.................................................... 1
OPEN END PIN (M2 x 10 mm)........................................ 3
PIN (M5 x 8 mm)............................................................. 2
SCREW (M5 x 16 mm).................................................... 1
SCREW (M5 x 6 mm)...................................................... 3
BEARING CAP................................................................ 1
RUBBER PAD................................................................. 1
BOLT (M12 x 20 mm)...................................................... 1
SCREW (M8 x 12 mm).................................................... 2
SANDING BELT DRIVING SHAFT.................................. 1
COG DRIVE BELT........................................................... 1
DRIVING PULLEY........................................................... 1
SANDING BELT DRIVE ROLLER.................................... 1
MOTOR........................................................................... 1
TOOTHED LOCK WASHER............................................ 4
SCREW (M4 x 8 mm)...................................................... 2
SANDING DISK GUARD................................................. 1
SCREW (M4 x 16 mm).................................................... 1
SPACE RING.................................................................. 2
DISK COVER.................................................................. 1
SANDPAPER DISK......................................................... 1
SCREW (M6 x 16 mm).................................................... 1
LOCK WASHER.............................................................. 1
SANDING DISK.............................................................. 1
WASHER......................................................................... 4
WORK TABLE................................................................. 1
WORK TABLE SUPPORT PLATE.................................... 1
SCREW (M8 x 16 mm).................................................... 1
WORK TABLE MOUNTING BLOCK............................... 1
WORK TABLE MOUNTING ROD.................................... 1
KEY
NO.
PART
NUMBER
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
QTY.
BD46071
BD46072
BD46070
BD46094
BD46096
BD46101
BD46099
BD46098
BD46095
BD46068
BD46067
BD46005
BD46092
BD46007
BD46103
BD46104
BD46093
BD46109
BD46111
BD46112
BD46113
BD46114
976605001
080900062521
BD46118
080900062520
080900062901
080900062902
080900062530
983000017
5-26-11
(REV:05)
DESCRIPTION
QTY.
SPRING WASHER.......................................................... 1
WORK TABLE ANGLE POINTER.................................... 1
WORK TABLE CLAMP KNOB........................................ 1
SCREW (M5 x 8 mm)...................................................... 1
MITER GAGE POINTER.................................................. 1
MITER GAGE BAR.......................................................... 1
PIN.................................................................................. 1
MITER GAGE HOUSING................................................ 1
MITER GAGE KNOB....................................................... 1
WORK TABLE RELEASE SLEEVE.................................. 1
WORK TABLE SUPPORT ROD....................................... 1
SCREW (M12 x 10 mm).................................................. 2
RUBBER FOOT.............................................................. 4
BOTTOM COVER........................................................... 1
STRAIN RELIEF.............................................................. 1
POWER CORD............................................................... 1
DUST COLLECT COVER................................................ 1
MOTOR BRACKET ASSEMBLY..................................... 1
LOGO LABEL (NOT SHOWN)......................................... 2
MITER GAGE LABEL (NOT SHOWN)............................. 1
WARNING LABEL (NOT SHOWN).................................. 1
DATA PLATE (NOT SHOWN)........................................... 1
HEX WRENCH (6 mm HEX KEY) (NOT SHOWN)............... 1
RUBBER GROMMET...................................................... 1
LABEL, BELT POSITION................................................. 1
CABLE TIE (NOT SHOWN)............................................. 2
DIRECTIONAL LABEL.................................................... 1
DISC DIRECTIONAL LABEL........................................... 1
SWITCH KEY.................................................................. 1
OPERATOR’S MANUAL................................................. 1
WARNING: Improper repair of a double insulated tool can result in damage to the double insulation system possibly causing electrical shock
or electrocution. Any repairs requiring disassembly of your tool requires safety testing and should only be performed by a Ryobi Authorized Service Center. For the service center nearest you call 1-800-525-2579.
4