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Battery_Charging_Technology.pdf

Lenovo T450 płyta nm-a251 - Nie ma ładowania

A co z polowymi w cz. odpowiedzialnej za ładowanie Aku ? Popatrz w ok. złazca Aku czyli układ Battery Input Ten BQ komunikuje się po szynie SMBus Pczytaj datasheet na - BQ24765 SMBus-Controlled Multi-Chemistry Battery Charger With Integrated Power MOSFETs Link * podobny BQ24770 Link - lub BQ24730RG (QFN40) Na org. BQ24760/ 24760T nie ma datasheet, obudowa QFN40 / LDQFN-28 Popatrz str.39-40 SM pod platformę Wistron_Storm Link_ Wistron_Storm http://obrazki.elektroda.pl/3837472300_1498027237_thumb.jpg Ten sam charger wraz z ukł. Battery Input pokazano w SM od IBM , platforma Wistron . Dasher-2 (LDB-2 91.4RA01.001)


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Battery Charging Technology
May 2015
Speaker: John Hsiao

Applications
Power Banks
Power Tools
Energy Harvesting
Solar Power

Portable
Industrial
PDAs

Industrial
Lighting

Forklifts

Uninterruptable
Power Supply (UPS)

Portable Industrial PCs

Surgical Systems

Industrial
Automotives

Automotive
E-bikes

Wireless
Power

(Medical)

Fitness
Watches

Handheld
Medical

Hybrid Electrical
Vehicles (HEVs)

Portable
Doppler
Imaging

Medical Tablets
Blood Glucose
Monitoring
Racing Bikes

Barcode
Scanners

All Terrain
Vehicles (ATVs)

Boats

Agenda







Li-ion battery cell Characteristics and Charging algorithm
Linear and Switching Charger
Dynamic Power Path Management
Turbo boost and NVDC charger analysis
Fast charging / USB Type C/PD
Wireless Charging

Li-ion battery cell
Characteristics and Charging
algorithm

Rechargeable Battery Options
• Lead Acid

• NiCd

Volumetric energy density (Wh/L)

↑ 100 years of fine service!
↓ Heavy, low energy density,
toxic materials

↑ High cycle count, low cost
↓ Toxic heavy metal, low
energy density

600

• NiMH
↑ Improvement in capacity
over NiCd
↓ High self-discharge

500

Li-ion
400

Lipolymer

300

• Lithium Ion / Polymer

Ni-MH

200

Ni-Cd

100

Lead Acid
0
0

50

100

150

Gravimetric energy density (Wh/kg)

200

↑ High Energy density, low
self-discharge
↓ Cost, external electronics
required for battery
management

18650 Li-Ion Cell Capacity Development Trend
3500

18650 Cell
8%

2500
2000

65mm

Cell Capacity mAh

3000

1500
1000
500
0
1990

1994

1998

2002

2006

2010

• 18650: Cylindrical, 65mm length, 18mm diameter
• 8% yearly capacity increase over last 15 years
• Capacity increase has been delayed from 2010
• Li-Ion Battery Tutorial, Florida battery seminar

18mm

Li-Ion 18650 Discharge
at Various Temperatures
• Organic electrolyte makes internal resistance of Li-Ion
battery more temperature dependent than other batteries

Self-heating Effect Lowers the Internal Impedance

Effect of Impedance Increase on Runtime
Battery Voltage (V)

4.5
Fresh Battery
Aged Battery with 100 Cycles

4.0

3.5
3.0

0

0.5

1.0
Time (h)

1.5

2.0

• Change of no-load capacity during 100 cycles & lt; 1%
• Also, after 100 cycles, impedance doubles
• Double impedance results in 7% decrease in runtime

Charge Voltage Affects Battery Service Life
1100

Cell Capacity (mAh)

1000
900

4.2 V

800

700
600

4.3 V

500
400

4.35 V
0

100

200
300
400
Number of Cycles

4.25 V
500

600

• The higher the voltage, the higher the initial capacity
• Overcharging shortens battery cycle life
Source: “Factors that affect cycle-life and possible degradation mechanisms of
a Li-Ion cell based on LiCoO2,” Journal of Power Sources 111 (2002) 130-136

Recoverable Capacity (%)

Shelf-life, Degradation without Cycling
200C at 4.1 V

100

200C at 4.2 V

80
60

600C at 4.1 V

40

600C at 4.2 V

20
0

1

3

5

7
Months

9

11

13

• If battery sits on the shelf too long, capacity will decrease
• Degradation accelerates at higher temperatures and voltages

• Depending on chemistry, there are specific recommendations for
best storage conditions
Source: M. Broussely et al at Journal of Power Sources 97-98 (2001)

Charge Current versus Battery Degradation
Cell Capacity (mAh)

900

1.0C

800

1.1C
1.3C
1.5C

700
600
500

2.0C
0

100

200
300
400
Number of Cycles

500

600

• Charge Current: Limited to 1C rate to prevent overheating that can
accelerate degradation
• Some new cells can handle higher-rate
Source: “Factors that affect cycle-life and possible degradation mechanisms of
a Li-Ion cell based on LiCoO2,” Journal of Power Sources 111 (2002) 130-136

Li-Ion CC-CV Charge Curve

“CV”

“CC”

Linear and Switching Charger
Host and Standalone charger

Linear or Switch-Mode Charger…
• Same type of decision as whether to use an LDO or a DC/DC converter
– Low current, simplest solution  Linear Charger
– High Current, high efficiency  Switch-Mode Charger

• General Guideline ~ 1A and higher should use switching charger… or,
if you need to maximize charge rate from a current-limited USB port

Charging from a Current-Limited Source
• USB port limited to 500mA
• But… w/ Switching charger, can charge & gt; 500 mA
500 mA

ICHG =?
VBAT

USB
+
VIN

Charge
Controller

Charger






500-mA Current Limit
40% more charge current with switcher
Full use of USB Power
Shorter charging time
Higher efficiency, lower temperature

Charge Current (A)

1
0.9

Switching Charger

0.8
0.7
0.6

Linear Charger

0.5
0.4
2.4

2.6

2.8

3

3.2 3.4 3.6 3.8
Battery Voltage (V)

ICHG_sw=

4

VIN
• η • 500mA
VBAT

4.2

Standalone Charger
• Standalone charger:
– HW controlled - No system controller(MCU)
– Set critical parameters with resistors or pullup/pulldowns
– Fixed functionality

Host – Controlled Charger
SPI or I2C

PMIC

System Host

SMPS

AC Adapter

DC-

3 V / 5V

Chemical Fuse

Pack+

DC+
Charger IC
1-4 Cells
Host Controlled
SMBus
or
Stand Alone

System Rails

Multi-Rail

Fuel Gauge IC

CLK
I2C / SMBus

Protection
Over /Under Voltage
Temp Sensing

DATA
Temp

Gauging
Charge Control
Authentication

Charger setting based on
which battery pack(2S/3S/4S)
was connected.
Chg

Dsg

AFE IC

VCELL1

Analog Interface
Over Current
Cell Balancing

VCELL2

Voltage ADC
Current ADC

Pack-

Secondary
Safety
Over Voltage
Protection IC
(Optional)

Sense
Resistor

Li-Ion Battery Pack

Dynamic Power Path Management

Simplest Charger Architecture
• Some possible concerns / issues:
– What happens when battery is very low?
– What happens if battery is missing or defective?
– If system is operating, how can charger determine if battery current has
reached a termination level?

DC Source

System
Charger IC

Power Path Management
• Power supplied from adapter through Q1; Charge current controlled by Q2
• Separates charge current path from system current path; No interaction
between charge current and system current
• Ideal topology when powering system and charging battery simultaneously is a
requirement

Power delivering

Adaptor supplies power to both SYSTEM and battery charger switching
regulator through Q1 and Q2 ACFET when both adaptor and battery on the
system.

Power delivering

Battery supplies power to SYSTEM through Q3 BATFET when only battery
on the system.

Without Dynamic power path management
 Could we use adaptor power rating & lt; Max
system power + Max charging power?
Adaptor
OCP

Input
current

Charging current

System current

Non-DPM function charger solution. As charging current in constant current
charging and system current increased, total input current reach adaptor
maximum power limit results system voltage crashed.

With Dynamic power path management
 Lower power rating adaptor can be used
with DPPM function

With Dynamic Power Management control scheme, charging current reduced
when total input current reached I(DPM) threshold. Battery charger regulate
input current in constant by dynamic adjust charging current.

Turbo boost and NVDC charger
analysis

Turbo Boost Charger
ISYS3

IADP DPM Loop
Adapter

RAC

Sys

ISYS

ISYS1

DPM Mode

Q1
+

Control
Loops

L

Q3

ISYS

IADP

Adapter Current
Limit

Q2
+
-

RSNS

+
-

IDISCHG
Vref

ICHG

ICHG1

Input Current
Regulation

BAT

Sys

IDISCHG1

Time

• Use existing input DPM loop to support turbo mode t1
t2
• Charger change from buck mode to boost mode when system current
is higher than adapter max allowed current

NVDC Charger
ISYS3

IADP DPM Loop
Adapter

RAC

Sys

ISYS

DPM Mode

ISYS1

Q1
+

Control
Loops

L

ISYS

IADP

Adapter Current
Limit

Q2
+
-

RSNS

+
-

IDISCHG
Vref

ICHG

ICHG1

Input Current
Regulation

BAT

Sys

• Use existing input DPM loop
• System load voltage equal to battery voltage

Time

IDISCHG1

t1

t2

Turbo Boost vs. NVDC

Fast charging / USB Type C/PD

Fast Charging
5V2A (default) 
9V or 12V2A after
MaxChargeTM Handshake

Handshaking is achieved
between charger and adapter

I2C

Application
Processor

1S

MaxChargeTM
Master

Micro USB
Connector
D+
D-

AC Adapter
D+

D-

MaxChargeTM
Slave

VBUS
VBUS

Charger
bq25890

VFB

GND
GND

AC-DC

Fast Chargeing - Current Pulse Control on VBUS
5V (default)  7V / 9V / 12V
after Handshake
Handshaking is achieved
between charger and adapter
through VBUS current change

I2C

Application
Processor

1S

Micro USB
Connector

Handshake
Master

VBUS

VBUS

Charger
bq25890/2 GND

GND

High Voltage
Adapter

IRComp to Reduce CV Time
VREG

CC Mode ONLY

4.2V

VREG

ICHG

C

CC: t1

+

ICHG

-

VREG

VREG

4.2V

OCV

CC/CV

R
C

  R C

ICHG
+

+
-

- OCV

I×R
CC: t1

CV: t2

Goal:
VREG = 4.2V + IR (R = Rdson + Rsense+ Trace resistance)

• Speed up the charge cycle by compensating the battery pack parasitic
resistance (IR compensation).

32

Fast Charging with IR Compensation
5500

4500
4000

4500

3500

3000

Current (Ichg=4.5A)
Voltage (Ichg=4.5A,IRComp)

2500

Voltage(Ichg=4.5A)

2500

2000
1500

1500

Charge Voltage (mV)

Charge Current (mA)

3500
Current (Ichg=4.5A,IRcomp)

1000
500
500
-500

0

50

100

150

200

Charge Time (minute)

250

300

0

VBUS=12V, Battery Capacity = 29.6Whr

17% Longer Charge Time without IR Compensation (234 min vs. 200 min)
• Improved IR Compensation Configurations
• Resistance range
• Safe Voltage Clamp range

33

Why USB Type C ?

• Smaller size  same size connector as uB
• Richer content 3.1, DP, TB
• Higher power 100W
• Better user experience  Flippable, no more host and device specific cable and connector

• More customization with standardized mechanical dimensions

Type C Connection

Host

Device

Power Supply Options

Wireless Charging

Factors Affecting Coupling Efficiency
• Coil Geometry
– Distance (z) between coils
– Ratio of diameters (D2 / D) of the
two coils  ideally D2 = D
– Physical orientation

• Quality factor
– Ratio of inductance to resistance
– Geometric mean of two Q factors

• Near field allows TX to
“see” RX
• Good Efficiency when
coils displacement is
less than coil diameter
(z & lt; & lt; D)

Factors Affecting Coupling Efficiency

Optimal operating distance
40% at 1 diameter

1% at 2.5 diameter

0.1% at 4 diameters

0.01% at 6 diameters

bq50k + bq51K: Qi-Compliant Solution
Power

Communication / Feedback

Communication – How it works…

Switching Frequency Variation
• System operates near
resonance for improved
efficiency.
• Power control by changing
the frequency, moving along
the resonance curve.

Operating Point

• Modulation using the power
transfer coils establishes the
communications.
• Feedback is transferred to the
primary as error.

80 KHz

100 KHz

120 KHz

Where To Start

Selection Tools – Choosing the Right Fit
Battery Chargers Selection Tool
A powerful tool that will help to select exactly the
right product to suit your customers needs in a
user friendly and highly efficient way.
http://focus.ti.com/en/download/aap/selectiontool
s/battery-chargers/tool.htm

TI.com Parameter Searches
Enter the parametric answers to the questions in
this presentation into the easy-to-use search
section and pick from a number of suitable
devices with quick and easy links to data-sheets,
pricing and more.
http://focus.ti.com/en/download/aap/selectiontool
s/battery-chargers/tool.htm

Design Tools

The Power Stage Designer™ Tool 2.1 helps you
design the power stage of the most commonly used
switch mode power supplies. This tool is a great
assistance for getting a deeper understanding of
voltages and current flows inside converters.
This new revised Power Stage Designer™ Tool 2.1.
also offers you the ease of automatically transferring
all given parameters directly into WEBENCH® and
PowerLab™.

Wireless and Low Power Charging
bq25570

bq24140
bq5105xB

Boost Charger + Buck
Ultra Low IQ

Bq25504/5
Boost Charger
Ultra low IQ

Performance

TPS62736

1.5A, Dual input, OTG

Direct Li-Ion charger
4.2V or 4.35V opt

bq24270

bq52013B

1.5A, 20V input
Power path

5V, Output, 1A
20V input max
Wireless Power
supply

bq24187

330na Ultra Low Iq DCDC Buck
High efficiency

2A, 30V input
OTG

bq2407x
1.5 A, 28V input
Power path

bq2423x
0.5A, 28V input max
Power path,

Bq24040/45,50
0.8A, 30V input max
24050 : D+/D24045 : 4.35V Vbatreg

1A, 30V input max
Power path,

bq24156A

1.25A, 20V input max
USB OTG: 5V,
200mA

3A, 30V input max
OTG: 1A out Power path

bq2416x
2.5A, 20V input max
Power path
Dual inputs

bq2425x
2.0A, 20V input max
USB2.0, 3.0
BC1.2 certified
Auto detect setting for
100/500/900ma USB
CDP/DCP detect
Power path

1.5A, 20V input max
USB500ma

Bq24090/95
1A, 12V input max
24095 : 4.35V Vbatreg

& lt; 1A
Linear

Bq24157/8

bq25060

bq2426x

1A

OVP/OCP
Protection

Bq24231x/5x
OVP and OCP
1.25 A

Switch-Mode

1.5 A
Wireless Power

2A - 4.5A
46

High Power Chargers
1-3 Cells with iFET
bq24170/1/2

1-4 Cells SMBus Charger
bq24707A
• 28V, 1-4 Cells
• DPM, 750kHz
• 3.5x3.5 QFN-20

bq24735/25A






28V, 1-4 Cells
Turbo Boost (735)
DPM, 750kHz
N-FETs Selector
3.5x3.5 QFN-20

bq24760






28V, 1-4 Cells
6A iFET
Turbo Boost
DPM, 750kHz
5x5 QFN-40






Ultrabook
NVDC-1, 800kHz
28V, 2-3 Cells
N-FET PowerPath
3.5x3.5 QFN-20
pin-pin bq24725

1-7 Cells Standalone Li-Ion
Supercap, and Solar Charger

bq24190/1/2/3

bq24715







4A iFET, 20V, 1-3 Cell
2.5A iFET,bq24133
Standalone
3.5x5.5 QFN-24









20V, 1-Cell; I2C
NVDC-1, USB2.0/3.0
4.5A iFET, 1.5MHz
1.3A OTG (bq24190/2)
12mΩ Rdson BATFET
IR compensation
4x4 QFN-24









bq24295/6/7





5V, 1-Cell; I2C
NVDC-1, USB2.0/3.0
3A iFET, 1.5A OTG
P2P w/bq2419x

bq2410x/12x
• 20V, 1-3 Cells
• 1.5A iFET, 1.1MHz
• 3.5x4.5 QFN-20

Released

bq24640

bq24610/6/7/8
30V, 1-6Cells
600kHz; & gt; 10A
DPM, PowerPath
Standalone
4x4 QFN-24
JEITA: bq24616
4.75V Vin, bq24618

bq24630/20






1-7Cell LiFePO4
300kHz; & gt; 10A
DPM, PowerPath
Standalone
4x4 QFN-24

bq200x
• NiMH/NiCd charger
•Lead Acid Charger

Development







Super Capacitor
30V, 1-6Cells
600kHz; 0.5A-10A
Standalone
3.5x3.5 QFN-16

bq24130





SuperCap, Li-Ion
600kHz;
iFET up to 4A
3.5x4.5 QFN-20

bq24650






Solar Charger
MPPT
600kHz; 0.2A-10A
Standalone
3.5x3.5 QFN-16

47
47

Q & A

48

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